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《'''钳工从入门到精通'''》,作者:王兵,出版社:化学工业出版社,ISBN:9787122349910。 化学工业出版社(简称化工社)组建于1953年1月,是新[[中国]]出版界历史较为悠久的中央级[[出版社]]<ref>[http://news.sohu.com/a/791262769_121675507 国家对出版社等级是怎样评估的 ],搜狐,2024-07-06 </ref>,出版科技图书、教材、大众图书、电子出版物及[[科技]][[期刊]]等五大类<ref>[https://www.cip.com.cn/Home/About 化学工业出版社有限公司简介],化学工业出版社有限公司</ref>。 ==内容简介== 本书针对钳工的实际工作需要,对钳工必须掌握的基础知识、工量具和设备的操作、钳工基本的 操作技术手法、操作过程中的技巧等,进行了全面的介绍;并针对生产中因某些操作失误而产生的质 量问题,从反向思维的角度,指出一些“不宜”“不准”“不要”“不许”做的原则和具体实例,并加以 说明和表述。 本书可供一线工人阅读,也可作为岗前培训教材。 ==目录== 入门篇 识图与基础 第1 章 图样的基本[[知识]] 1.1 图纸幅面和格式·················· 2 1.1.1 图纸幅面······························ 2 1.1.2 图框格式······························ 3 1.1.3 标题栏································· 4 1.2 比例、字体、图线··············· 5 1.2.1 比例···································· 5 1.2.2 字体···································· 5 1.2.3 图线···································· 7 1.3 尺寸标注··························· 9 1.3.1 尺寸标注的基本要求··············· 9 1.3.2 [[尺寸]]标注的要求····················· 9 第2 章 图样的基本表达方法 2.1 视图································· 12 2.1.1 基本视图······························ 12 2.1.2 向视图································· 13 2.1.3 辅助视图······························ 14 2.2 剖视图······························ 15 2.2.1 剖视图的形成、画法与标注······ 16 2.2.2 剖视图的种类························ 18 2.2.3 剖切面的种类························ 20 2.3 断面图······························ 21 2.3.1 断面图的概念························ 21 2.3.2 断面图的种类························ 22 2.4 局部放大图和简化表示法······ 24 2.4.1 局部放大图··························· 24 2.4.2 简化画法······························ 24 2.5 机件表达方法解读··············· 27 2.5.1 支架的表达方法····················· 27 2.5.2 四通管剖视图的表达··············· 28 第3章 图样技术要求的识读 3.1 尺寸公差···························30 3.1.1 孔和轴·································30 3.1.2 尺寸的术语及定义··················30 3.1.3 偏差与公差的术语及定义·········32 3.1.4 标准公差系列························34 3.1.5 基本偏差系列························36 3.1.6 公差带·································38 3.1.7 尺寸公差的标注·····················40 3.2 几何公差···························40 3.2.1 几何公差的特征项目及符号······41 3.2.2 几何公差的代号与基准符号······41 3.2.3 零件的几何要素·····················42 3.2.4 几何公差带···························44 3.3 几何公差的标注··················46 3.3.1 被测要素的标注·····················46 3.3.2 基准要素的标注·····················48 3.3.3 几何公差的其他标注规定·········48 3.4 表面粗糙度························49 3.4.1 表面粗糙度的定义··················49 3.4.2 表面粗糙度评定参数···············50 3.4.3 表面粗糙度的标注··················55 第4章 几何图形作图及典型零件的识读 4.1 基本几何作图·····················60 4.1.1 作图工具及其使用··················60 4.1.2 常见平面图形的画法···············62 4.2 识读零件图的方法···············65 4.2.1 图样的特殊表示法··················65 4.2.2 零件图的内容························74 4.2.3 零件图的识读方法··················75 4.3 零件图识读示例··················75 4.3.1 阀杆····································76 4.3.2 阀盖····································76 4.3.3 阀体····································78 第5章 钳工常用基础知识 5.1 常用法定计量单位及其换算·································80 5.1.1单位制···························80 5.1.2 常用法定计量单位与非法定计量单位的换算··························82 5.1.3 长度单位······························84 5.1.4 单位换算······························85 5.2 常用数表及计算··················89 5.2.1 函数····································89 5.2.2 三角函数的计算·····················90 5.2.3 常用图形的计算·····················91 5.3 各种字母、代号及化学元素·································97 5.3.1 常用字母、代号及符号············97 5.3.2 常用标准代号························99 5.3.3 常用化学元素的符号与材料特性及常用系数·························· 99 5.4 金属材料与热处理···············101 5.5 常用非金属材料··················101 5.6 摩擦、润滑与清洗简介·········101 第6章 钳工常用工具与设备 6.1 钳工用一般工具··················102 6.1.1 钳类工具······························102 6.1.2 扳手类工具···························105 6.1.3 螺钉旋具类工具·····················118 6.1.4 锤类工具······························121 6.2 电动与风动工具··················123 6.2.1 砂轮机·································123 6.2.2 角向磨光机···························125 6.2.3 电磨头·································125 6.2.4 电剪刀·································125 6.2.5 风砂轮·································125 6.2.6 风钻····································126 6.2.7 风铲与风镐···························126 6.3 手动压床与千斤顶···············127 6.3.1 手动压床······························127 6.3.2 千斤顶·································128 6.4 专用修理工具·····················128 6.4.1 拔卸类工具···························128 6.4.2 拆卸类工具···························130 6.5 钳工用起重器具··················130 6.5.1 捆扎用绳······························130 6.5.2 滑车····································133 6.5.3 手动葫芦······························133 6.5.4 单梁起重机···························134 6.6 钳工常用设备·····················135 6.6.1 钳工工作台···························135 6.6.2 台虎钳·································135 6.6.3 钻孔用设备···························137 第7章 钳工常用量具和量仪 7.1 量具的分类与技术指标··········145 7.1.1 量具的分类····························145 7.1.2 计量量具的基本技术指标··········145 7.2 钳工用长度量具···················146 7.2.1 钢直尺与卷尺·························146 7.2.2 游标量具·······························147 7.2.3 测微螺旋量具·························155 7.2.4 量块·····································158 7.3 钳工常用量仪······················161 7.3.1 机械式量仪····························161 7.3.2 光学量仪·······························165 7.4 常用角度量具······················167 7.4.1 直角尺··································167 7.4.2 角度量块·······························168 7.4.3角度尺····························168 7.4.4 正弦规··································171 7.5 光滑极限量规······················172 7.5.1 光滑极限量规的公差带·············172 7.5.2 工作量规的设计······················176 7.6 其他计量器具······················185 7.6.1 塞尺·····································185 7.6.2 平尺·····································185 7.6.3 样板·····································187 7.6.4 水平仪··································188 7.7 技术测量基本知识················190 第8章 划线 8.1 划线用工具及其使用·············192 8.1.1 划线常用工具·························192 8.1.2 划线辅助工具·························195 8.1.3 划线工具的使用······················196 8.2 划线方法····························199 8.2.1 划线的分类····························199 8.2.2 划线基准的选择······················199 8.2.3 划线时的找正和借料················200 8.2.4 划线的步骤····························202 8.2.5 划线的基本操作······················203 8.2.6 分度头划线····························206 8.2.7 几种特殊曲线的划法················207 8.2.8 平面划线操作实例···················212 8.3 复杂、大型和畸形工件的划线··································217 8.3.1 箱体划线·······························217 8.3.2 大型工件划线·························220 8.3.3 畸形工件的划线······················223 第9章 钳工常用的加工方法 9.1 錾削··································227 9.1.1 錾削用工具的认知···················227 9.1.2 錾子的刃磨与热处理················229 9.1.3 錾削的基本操作······················231 9.1.4 錾削操作实例·························238 9.2 锯削··································242 9.2.1 锯削用工具的认知···················242 9.2.2 锯削用工具的使用···················243 9.2.3 锯削的基本操作······················244 9.2.4 各种材料的锯削方法················246 9.2.5 锯削操作实例·························250 9.3 锉削··································252 9.3.1 锉刀的结构与选用···················252 9.3.2 锉削基本操作·························257 9.3.3 常见形状的锉削操作技法··········261 9.3.4 锉配操作·······························266 9.3.5 锉削操作实例·························267 9.4 刮削与研磨·························272 9.4.1 刮削工具及其加工特点·············272 9.4.2 研具与研磨剂·························277 9.4.3 刮削的基本操作······················280 9.4.4 研磨的基本操作······················285 9.4.5 刮削与研磨操作实例················289 9.5与弯形·························292 9.5.1·····································292 9.5.2 弯曲·····································302 9.6 铆接、粘接与焊接················312 9.6.1 铆接·····································312 9.6.2 粘接·····································317 9.6.3 焊接·····································321 第10章 孔与螺纹加工 10.1 孔加工·····························324 10.1.1 钻孔····································324 10.1.2 群钻····································340 10.1.3 扩孔与锪孔···························347 10.1.4 铰孔····································351 10.1.5 孔加工操作实例····················357 10.2 螺纹加工··························359 10.2.1 认识螺纹······························359 10.2.2 攻螺纹·································363 10.2.3 套螺纹·································370 10.2.4 螺纹加工操作实例·················373 第11章 机械装配及工艺 11.1 装配工艺基础····················376 11.1.1 装配工艺过程························376 11.1.2 装配工艺规程························377 11.2 装配前的准备工作··············380 11.2.1 装配零件的清理和清洗···········380 11.2.2 零件的密封性试验··················381 11.2.3 旋转件的平衡························382 11.3 装配尺寸链和装配方法········384 11.3.1 装配精度与装配尺寸链···········384 11.3.2 装配方法······························386 11.3.3 装配尺寸链解法·····················388 11.4 固定连接的装配·················390 11.4.1 螺纹连接的装配····················390 11.4.2 键连接的装配························394 11.4.3 销连接的装配························398 11.4.4 过盈连接的装配····················400 11.4.5 管道连接装配························403 11.5 传动机构的装配·················405 11.5.1 带传动机构的装配·················405 11.5.2 链传动机构的装配··················411 11.5.3 齿轮传动机构的装配··············415 11.5.4 蜗杆传动机构的装配··············421 11.5.5 螺旋传动机构的装配··············423 11.5.6 联轴器和离合器的装配···········425 11.6 轴承和轴组的装配··············427 11.6.1 滑动轴承的装配·····················427 11.6.2 滚动轴承的装配·····················430 11.6.3 轴组的装配···························433 11.7 液压传动的安装与调试···436 11.7.1 液压传动的基本原理与特点·····436 11.7.2 液压元件与液压··············439 11.7.3 液压的安装与调试···········444 11.7.4 液压设备的维护保养··············448 第12章 第12章 钳工基本操作的技巧与禁忌 12.1 划线工作中的技巧与禁忌·····452 12.1.1 划线前准备工件的技巧与禁忌··452 12.1.2 划线操作中的技巧与禁忌········454 12.2 錾削加工中的技巧与禁忌·····460 12.2.1 錾子的刃磨技巧与禁忌···········460 12.2.2 錾削操作中的技巧与禁忌········460 12.3 锯削加工中的技巧与禁忌·····465 12.3.1 锯削运动的技巧与禁忌···········465 12.3.2 型材锯削的技巧与禁忌···········466 12.4 锉削加工中的技巧与禁忌·····469 12.4.1 锉刀使用的技巧与禁忌···········469 12.4.2 锉削操作中的技巧与禁忌········471 12.5 刮削加工中的技巧与禁忌·····475 12.5.1 刮刀的使用技巧与禁忌···········475 12.5.2 刮削操作中的技巧与禁忌········476 12.6 研磨加工中的技巧与禁忌·····481 12.6.1 研磨加工准备的技巧与禁忌·····481 12.6.2 研磨操作中的技巧与禁忌········481 第13章 孔和螺纹加工中的技巧与禁忌 13.1 孔加工的技巧与禁忌···········484 13.1.1 钻孔的技巧与禁忌·················484 13.1.2 铰孔的技巧与禁忌··················488 13.2 螺纹加工中的技巧与禁忌·····491 13.2.1 攻螺纹的技巧与禁忌··············491 13.2.2 套螺纹的技巧与禁忌··············494 第14章 铆接、粘接和、弯曲加工的技巧与禁忌 14.1 铆接和粘接加工的技巧与禁忌····496 14.1.1 铆接的技巧与禁忌·················496 14.1.2 粘接的技巧与禁忌·················498 14.2和弯曲的加工技巧与禁忌····500 14.2.1的技巧与禁忌·················500 14.2.2 弯曲的技巧与禁忌·················501 第15章 装配工作中的技巧与禁忌 15.1 通用零(部)件检修、装配操作的技巧与禁忌·······502 15.1.1 拆卸零(部)件的技巧与禁忌··502 15.1.2 检查零(部)件的技巧与禁忌··503 15.1.3 通用零(部)件的装配技巧与禁忌·······504 15.1.4 过盈装配的技巧与禁忌···········505 15.2 常用传动机构的装配技巧与禁忌······507 15.2.1 带传动机构的装配技巧与禁忌········507 15.2.2 链传动机构的装配技巧与禁忌········508 15.2.3 齿轮机构的装配技巧与禁忌·····510 15.2.4 蜗杆传动机构的装配技巧与禁忌·······510 15.2.5 联轴器和离合器的装配技巧与禁忌······511 第16章 维修钳工工作中的技巧与禁忌 16.1 钳工设备及工量具使用中的技巧与禁忌········513 16.1.1 钳工常用设备的使用技巧与禁忌·····513 16.1.2 钳工常用工量具的使用技巧与禁忌······516 16.2 旧损零件修复的技巧与禁忌·······519 16.2.1 判定零件旧损的技巧与禁忌·······519 16.2.2 热喷漆塑料法修复旧损零件的技巧与禁忌·········520 16.2.3 喷焊工艺修复旧损零件的技巧与禁忌··············521 16.2.4 粘接法修复旧损零件的技巧与禁忌······523 16.2.5 镶套法修复旧损零件的技巧与禁忌······523 16.2.6 金属扣合技术修复旧损零件的技巧与禁忌·····523 16.3 机床安装调试的技巧与禁忌····527 16.3.1 机床设备基础施工技术的技巧与禁忌········527 16.3.2 机床安装准备与组织配合的技巧与禁忌·······529 16.3.3 卧式车床的安装调试的技巧与禁忌········530 16.3.4 车床精度检验的技巧与禁忌····538 16.3.5 车床试车和检查验收的技巧与禁忌·······542 参考文献 ==参考文献== [[Category:040 類書總論;百科全書總論]]
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